Process Capabilities

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• 1/4 to 3 in. Full Computer Numerical Control (CNC) Tube Bending

• 1D Bending

• Hand Bending and Computer Numerical Control (CNC) Bending

• Roll Forming of Rings and Arches Coils

• Cutting

• Deburring

• End Reductions and Expansions

• Flattening

• Beading

• Flaring

• Par Flanging

• Welding

• Brazing

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Materials

• Aluminum (All Grades)

• Carbon Steel (All Grades)

• Stainless Steel (All Grades)

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Tube & Pipe Shapes Available

• Pipe

• Rectangular Tube

• Round Tube

• Solid Round Rod

• Square Tube

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Workpiece Capacity

• Round Tube - 1/16 in. Diameter through 3.0 in. Outer Diameter (OD) x 0.065 in. Wall

• Solid Rod - Up to 1 in. Diameter

• Rectangular Tube - Up to 3.0 x 1.50 x 0.120 in. Wall

• Square Tube - Up to 3.00 in. Square x 0.250 in. Wall

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Typical Runs

Due to our flexible manufacturing processes, we are able to provide competitive prices and short lead times on low and high volume orders.

 

Stock Sizes & Inventory

Kettle Moraine offers a large inventory of tubing ranging from 1/8" to 8" diameter. Special order sizes can also be provided.​

 

Secondary Capabilities

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Prototype Parts

Kettle Moraine provides prototype parts to our customers with competitively priced parts and short lead times. We are able to work from samples, rough sketches, or finished engineering drawings. We will fabricate parts per print when possible or supply a marked up copy of any necessary deviations for customer approval prior to fabrication.

 

Powder Coating & Plating

Kettle Moraine is fortunate to be located in an area that has several powder paint and plating companies. We are able to supply you with a finished product, ready for assembly. We have a wide variety of colors to choose from in powder coating, including:

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• Stock Colors

  • Black

  • Brown

  • Gray

  • Yellow

• Custom Colors - available on customer request

• Color Matched Colors

• Carc Paint

• Military Colors

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We partner with local business to provide finished parts with the following plating options:

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• Zinc Plating

• Yellow Dichromate

• Phosphate Coating

• Pre-plate material available in yellow dichromate

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Testing

We offer pressure testing of finished parts and assemblies. Every product that leaves our facility is thoroughly inspected at all stages of production to the industry's highest standards for quality. As an ISO certified manufacturer, Kettle Moraine continually strives to meet customer requirements and expectations by continually improving customer service, quality and productivity.